Fertilizer Production

Fast, efficient and clean processing of multi-nutrient fertilizer melts into uniform pastilles in a single step.

Grow market share with enhanced, multi-nutrient fertilizer products

The benefits of multi-nutrient fertilizers present significant opportunities for growth for chemical producers. Our ability to supply complete in-line mixing, solidification and handling systems gives you a low cost, low risk entry route into this lucrative market.

Innovative engineering processes for fertilizer production

Our partnership with chemical processors like yours extends back decades and our systems provide the default solidification solution for a wide range of products, including fertilizers. Choose IPCO as your partner in multi-nutrient fertilizer processing and we’ll design, engineer and install a complete, end-to-end solution tailored to the precise needs of your business.

Grinding and mixing solutions for multi-nutrient fertilizer

We can supply the upstream blending and grinding units to combine liquid and solid products into suspensions, enabling the production of speciality products such as:

Urea + sulphur.
Urea + ammonium sulphate (UAS).
Urea blended with micronutrients.
Ammonium nitrate.
Sulphur bentonite.

Rotoform – environmentally-friendly production of uniform pastilles

Our proven Rotoform pastillation process gives you a highly efficient solidification solution with low investment and operating costs and minimal environmental impact.

This makes it ideal for upgrade projects, removing bottlenecks or the production of special fertilizer products.

High quality pastilles, adjustable from 1-5 mm.
High crushing strength (vs prills).
Very low dust emissions.
Very low vapor/gas emissions.
Very low power consumption.

Pastilles

Up- and downstream plant for turnkey solutions

In short, we can supply you with a complete turnkey system for processing products including fertilizer urea, technical grade urea and speciality urea products such as urea + ammonium sulphate (UAS).

Mixing/grinding lines.
Dosing/measuring equipment.
Control systems, electrical services.
Heated tanks and pipework.
Pumps, chillers and cooling towers.
Elevators/conveyors.
Storage silos.
Bag filling systems.

IPCO fertiliser processing in numbers

Reliable

96%

Rotoform on-stream factor of

Productive

170

TPD – capacity (depending on the product)

Proven

2,500

Rotoform systems installed worldwide

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